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Small Custom Boxes
Built for Precision, Designed to Perform
High-Quality Small Boxes For Your Product
Not every product needs a big box. In fact, some of the most impressive packaging happens at the smallest scale. Whether you’re packaging cosmetics, wellness products, supplements or accessories, small custom boxes give you the opportunity to elevate your brand through thoughtful, perfectly-fit design.
At The Box Co-op, we specialize in premium paperboard folding cartons, made to order for small products that need protection, presentation and polish—all in one compact box.
Why Small Boxes Matter
Fit, Finish and Function
When a product rattles around in a too-big box, it doesn’t just feel unprofessional—it feels cheap. Our small boxes are designed to hug your product perfectly, improving the unboxing experience and product security.
Efficient, Sustainable Packaging
Small-format packaging reduces excess material, lowers shipping weight, and aligns with sustainability-conscious consumers. And when it’s made from recyclable paperboard, you’re doing more with less.
Shelf-Ready Without Bulk
Small custom boxes give you full creative freedom without taking up unnecessary space. They’re perfect for crowded shelves, counter display,s and ecommerce fulfillment alike.
What We Mean by “Small”
There’s no one-size-fits-all definition—but in our world, “small boxes” generally mean:
Boxes under 6” in width or height
Product packaging for items under 8 oz
Boxes designed for single-use or travel-size items
Whether it’s a square soap box, a slim serum carton or a tuck box for lip balm, we build it to fit your exact dimensions.
Ideal Products for Small Custom Boxes
Lip balm, lipstick or gloss
Serum and ampoules
Sample kits and mini packs
Supplements and vitamins
Tea sachets and candy bars
Candles, matches and small gifts
Card decks and compact stationery
Folding Carton Styles for Small Boxes
Every structure we offer can be customized for small-format applications:
Tuck End Boxes (Straight or Reverse)
Crash Bottom (Auto-Bottom) Boxes
Roll End Tuck Front (RETF) Boxes
Sleeve Boxes for jars or tubes
Five Panel Hanger Boxes for retail display
Counter Display Boxes for grouped SKUs
We’ll help you determine the best box style for assembly, shelf presentation, and fulfillment. Finishing Options That Make a Big Impact
Printing: CMYK or Pantone (PMS) spot color
Coatings: Gloss, matte, soft-touch, aqueous
Special Effects: Foil stamping, embossing, spot UV
Inside Print: Take your branding beyond the exterior
Die Cuts & Windows: Let customers see inside
Frequently Asked Questions About Small Custom Boxes
What Materials Do You Use for Small Boxes?
We use high-caliper paperboard (14pt–24pt+), designed for sharp print and strong structure at smaller sizes.
Can You Help Me Choose the Right Box Size?
Yes. Just tell us your product dimensions and we’ll design a box that fits snugly and efficiently.
Are Small Boxes Cheaper?
They use less material, but finishing and quantity still matter. We’ll help you balance quality with budget.
Can I Order a Sample First?
Yes. We offer prototypes to test fit, finish and structure before full production.
What’s the Minimum Order Quantity?
MOQs start at 500 units depending on box type and finish.