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Litho Laminated Boxes
Strength Meets Stunning Shelf Appeal
What Are Litho-Laminated Boxes?
Corrugated Strength With Paperboard Print Quality
Litho-laminated boxes combine the durability of corrugated board with the sharp, vibrant printing of a paperboard folding carton. A printed paper label—typically produced with offset lithographic printing—is laminated (glued) to a thin corrugated sheet, creating a rigid box that still looks polished and retail-ready.
The Best of Both Worlds
These boxes are perfect for brands that need something more robust than paperboard but still want to achieve a high-res look. They work well for heavier or bulkier products that need extra support without sacrificing style.
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Style
Size:
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Depth
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Options:
UV
Hang Tab
Window
Volume
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18pt total costs
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18pt cost/box
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24pt total costs
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24pt cost/box
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How Did We Come Up With These Costs?
Our Custom Product Box Costs Explained shows exactly what goes into your quote—and how to make the most of your product packaging budget.
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Paper Thickness
Print Finishes
Measure
Reading a Ruler
Paperboard Thickness Chart
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What's a Good Paper Thickness for My Box?
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16pt (0.016″ ≈ slightly thicker than a business card)
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Best for very small product boxes.
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Rule of thumb: footprint (floor of the box) of about 1″ × 1″ or smaller.
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18pt (0.018″ ≈ just under credit-card thickness)
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Strong enough for most cosmetics, food, and shelf packaging.
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Cost-effective and versatile — the “everyday” choice for custom boxes.
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Rule of thumb: footprint of about 2.75″ × 2.75″ or smaller.
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24pt (0.024″ ≈ credit-card thickness)
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Stiffer and more rigid, with a premium feel in hand.
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Ideal for larger, heavier, or higher-end products where strength and presentation matter.
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Rule of thumb: footprint of about 3″ × 3″ or larger.
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Cardstock.... or Paperboard?
The paper behind your packaging matters
You may have seen box specs like “18pt cardstock” online — but not all 18pt paper is created equal.
• Cardstock: A thick paper used for crafts, postcards, and invitations. It’s cheaper and technically works for light packaging — but it lacks the stiffness and durability needed for most product boxes.
• Paperboard: A stiffer material engineered specifically for packaging. It folds cleanly, glues reliably, and holds its shape to protect your product — and your brand — on the shelf.
The key is knowing what you’re buying. In retail, your product box is what closes the sale — so it needs to perform and look its best. That’s why we use a quality paperboard — so your packaging doesn’t just hold together, it helps sell what’s inside.
How Litho-Lamination Works
We print your design onto high-quality paper (usually C1S paperboard).
The printed sheet is laminated onto a corrugated board with a high-tack glue.
The laminated board is then die-cut and formed into your final box shape.
End result: a high-end box that’s as tough as it looks.
Benefits of Litho-Laminated Boxes
Durability for Heavier Products
The corrugated core provides strength and cushioning for products that may be too heavy or fragile for traditional folding cartons.
High-End Graphics
Since the print is applied to smooth paperboard before being laminated, you get exceptional image clarity, sharp lines, and vibrant color—far superior to direct corrugated printing.
Wide Structural Flexibility
Any folding carton we make can be produced as a litho-laminated version. That includes tuck boxes, roll end boxes, display cartons, and more.
Better Shelf Impact
With high-gloss finishes, foil stamping, embossing, and inside printing options, your box becomes a key part of your brand presentation.
Common Use Cases
Retail Kits: Skincare sets, subscription kits, influencer boxes
Heavy Consumer Goods: Electronics, cookware, bottles
Display-Ready Packs: Point-of-sale packaging, counter displays
Gift and Promotional Boxes: Holiday bundles, new product launches
Finish Options for Litho-Lam Boxes
Coatings: Matte, gloss, soft-touch, aqueous
Special Effects: Foil stamping, spot UV, embossing/debossing
Inside Printing: Add messaging, illustrations, or QR codes inside the box
Handles or Closures: Die-cut handles, magnetic flaps, or ribbon closures (optional)
Frequently Asked Questions About Litho-Laminated Boxes
What Makes Litho-Laminated Boxes Different From Folding Cartons?
Folding cartons are made from solid paperboard and are lighter in structure. Litho-lam boxes include a corrugated layer laminated with a printed sheet, offering extra rigidity and strength.
Can Any Custom Box Be Made as a Litho-Laminated Box?
Yes! Any box style we produce in paperboard—from tuck end to roll end to display cartons—can also be manufactured as a litho-laminated version if your product requires more support.
Are Litho-Lam Boxes Recyclable?
Yes. Both the corrugated layer and the laminated label are recyclable.
What Type of Corrugated Board Do You Use?
We use thin corrugated grades (like E-flute or B-flute) that balance strength with a surface smooth enough to bond with high-resolution litho print.
What's the Minimum Order Quantity?
MOQ for litho-laminated boxes typically starts around 500 units, depending on size, material, and finish options.
Start Your Litho-Laminated Box Project
Tell us what you're packaging and what kind of presentation you want to achieve. We'll help you determine if a litho-laminated box is right for your product.
Partner With Experts in Retail-Ready Packaging
At The Box Co-op, we specialize in premium packaging solutions. Whether you need strength, polish, or both we’ll help you design a custom litho-lam box that checks every box.