top of page

Custom Vape Boxes

Why Custom Vape Boxes Matter for Your Brand

The vape market is highly competitive and heavily regulated. Beyond protecting your products, your packaging must communicate safety, comply with labeling rules, and stand out to discerning customers. Custom vape boxes allow you to do all three creating an experience that is both professional and memorable.


At The Box Co-op, we specialize in paperboard folding cartons that are custom-built for vape pens, cartridges, pods, and accessories.

Custom Vape Boxes
Custom Vape Boxes

Balancing Protection, Compliance, and Brand Appeal

Protecting Small, Delicate Products

Vape cartridges and pods are fragile and prone to leakage if packaging is not engineered correctly. Custom boxes provide a snug fit that keeps your products secure during shipping and display.


Meeting Regulatory and Safety Requirements

Vape and e-liquid packaging often requires specific warning labels, ingredient lists, and child-resistant considerations. A well-designed box provides ample space for compliant labeling without compromising design.


Standing Out in a Competitive Market

Custom-printed vape boxes with bold colors, finishes, and branding help differentiate your products from generic packaging while elevating your perceived value.

Benefits of Our Custom Vape Boxes

1.

Lightweight and Durable

Paperboard keeps your packaging strong enough to protect delicate vape items while remaining easy to store and ship.

2.

Retail and E-Commerce Ready

Our boxes are designed to handle the demands of store shelves and direct-to-consumer shipping.

3.

Sustainable Options

We offer recyclable paperboard and eco-friendly inks, appealing to environmentally conscious consumers.

4.

Made in the USA

All boxes are manufactured in our Southern California facility for consistent quality and faster turnaround times.

woman-with-cardboard-boxes-in-hands-in-the-office-2025-06-02-23-18-06-utc.jpg

Customization Options for Vape Packaging

Paperboard Thickness

Our vape boxes are made from 16pt to 24pt paperboard, chosen based on your product’s weight and the level of protection required.


Printing and Finishing Choices
  • CMYK or Pantone printing for vibrant, brand-accurate colors

  • Gloss or matte coating for enhanced visual appeal

  • Soft-touch or satin finishes for a premium tactile experience

  • Spot UV, foil stamping, or embossing to highlight logos and product details

Functional Design Options
  • Tuck end boxes for simple, cost-effective packaging

  • Sleeve or drawer-style boxes for a premium, unboxing-friendly experience

  • Die-cut windows to display cartridges or devices without opening the box

  • Custom inserts for multi-unit kits or fragile components

How We Create Your Custom Vape Boxes

Step One: Define Your Product Needs

We review your product type cartridge, disposable, or pod and any compliance requirements to determine the ideal box structure.


Step Two: Develop Artwork and Dielines

Our team supplies dielines for your designer or can assist with ensuring your artwork fits perfectly with all required information.


Step Three: Full-Service In-House Manufacturing

All printing, die-cutting, and finishing is completed under our roof, allowing us to maintain precise quality standards.


Designed Specifically for Vape Products

Cartridge and Pod Boxes

Engineered for 0.5ml and 1ml cartridges or pods, often with custom inserts for added stability.


Disposable Vape Device Boxes

Slim, protective packaging for disposable vape sticks with space for branding and compliance messaging.


Vape Starter Kit Boxes

Larger folding cartons with multi-item inserts to hold devices, pods, and accessories securely.

cosmetic-section-with-facial-cream-in-beauty-salon-2025-03-25-07-54-46-utc.jpg
woman-with-cardboard-boxes-in-hands-in-the-office-2025-06-02-23-18-06-utc.jpg

Best Practices for Effective Vape Packaging Design

Keep Branding Bold but Professional

Vape buyers respond to sleek, modern packaging that conveys reliability and quality.


Ensure Labeling Compliance

Include all required product warnings, ingredients, and legal disclaimers clearly and legibly.


Consider the Unboxing Experience

Premium structures like sleeve or drawer-style boxes make a lasting impression and encourage repeat purchases.


Use Finishes Strategically

Matte coatings and soft-touch finishes create a high-end feel, while spot gloss or foil accents emphasize your logo.

Frequently Asked Questions

What Types of Vape Boxes Do You Produce?

We create custom boxes for cartridges, pods, disposables, starter kits, and multi-pack displays.


Can You Add Windows or Inserts?

Yes. We offer die-cut windows and custom paperboard or foam inserts to secure products and improve presentation.


Are Your Vape Boxes Recyclable?

Yes. Our paperboard boxes are fully recyclable, and sustainable material options are available.


What Is the Minimum Order Quantity?

Most vape boxes start at 500 units, depending on size, structure, and finish.


How Long Does Production Take?

Typical production is 2–4 weeks after artwork approval, with expedited options available based on current capacity.

Start Your Custom Vape Box Project

Tell us about your vape product and compliance needs, and we’ll guide you to the ideal structure, finish, and design.

Partner With Folding Carton Specialists

At The Box Co-op, we focus solely on paperboard folding cartons delivering packaging that protects your products, enhances your brand, and meets industry standards.

bottom of page