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Custom Vape Boxes
Why Custom Vape Boxes Matter for Your Brand
The vape market is highly competitive and heavily regulated. Beyond protecting your products, your packaging must communicate safety, comply with labeling rules, and stand out to discerning customers. Custom vape boxes allow you to do all three creating an experience that is both professional and memorable.
At The Box Co-op, we specialize in paperboard folding cartons that are custom-built for vape pens, cartridges, pods, and accessories.


Balancing Protection, Compliance, and Brand Appeal
Protecting Small, Delicate Products
Vape cartridges and pods are fragile and prone to leakage if packaging is not engineered correctly. Custom boxes provide a snug fit that keeps your products secure during shipping and display.
Meeting Regulatory and Safety Requirements
Vape and e-liquid packaging often requires specific warning labels, ingredient lists, and child-resistant considerations. A well-designed box provides ample space for compliant labeling without compromising design.
Standing Out in a Competitive Market
Custom-printed vape boxes with bold colors, finishes, and branding help differentiate your products from generic packaging while elevating your perceived value.
Benefits of Our Custom Vape Boxes
1.
Lightweight and Durable
Paperboard keeps your packaging strong enough to protect delicate vape items while remaining easy to store and ship.
2.
Retail and E-Commerce Ready
Our boxes are designed to handle the demands of store shelves and direct-to-consumer shipping.
3.
Sustainable Options
We offer recyclable paperboard and eco-friendly inks, appealing to environmentally conscious consumers.
4.
Made in the USA
All boxes are manufactured in our Southern California facility for consistent quality and faster turnaround times.

Customization Options for Vape Packaging
Paperboard Thickness
Our vape boxes are made from 16pt to 24pt paperboard, chosen based on your product’s weight and the level of protection required.
Printing and Finishing Choices
CMYK or Pantone printing for vibrant, brand-accurate colors
Gloss or matte coating for enhanced visual appeal
Soft-touch or satin finishes for a premium tactile experience
Spot UV, foil stamping, or embossing to highlight logos and product details
Functional Design Options
Tuck end boxes for simple, cost-effective packaging
Sleeve or drawer-style boxes for a premium, unboxing-friendly experience
Die-cut windows to display cartridges or devices without opening the box
Custom inserts for multi-unit kits or fragile components
How We Create Your Custom Vape Boxes
Step One: Define Your Product Needs
We review your product type cartridge, disposable, or pod and any compliance requirements to determine the ideal box structure.
Step Two: Develop Artwork and Dielines
Our team supplies dielines for your designer or can assist with ensuring your artwork fits perfectly with all required information.
Step Three: Full-Service In-House Manufacturing
All printing, die-cutting, and finishing is completed under our roof, allowing us to maintain precise quality standards.
Designed Specifically for Vape Products
Cartridge and Pod Boxes
Engineered for 0.5ml and 1ml cartridges or pods, often with custom inserts for added stability.
Disposable Vape Device Boxes
Slim, protective packaging for disposable vape sticks with space for branding and compliance messaging.
Vape Starter Kit Boxes
Larger folding cartons with multi-item inserts to hold devices, pods, and accessories securely.


Best Practices for Effective Vape Packaging Design
Keep Branding Bold but Professional
Vape buyers respond to sleek, modern packaging that conveys reliability and quality.
Ensure Labeling Compliance
Include all required product warnings, ingredients, and legal disclaimers clearly and legibly.
Consider the Unboxing Experience
Premium structures like sleeve or drawer-style boxes make a lasting impression and encourage repeat purchases.
Use Finishes Strategically
Matte coatings and soft-touch finishes create a high-end feel, while spot gloss or foil accents emphasize your logo.
Frequently Asked Questions
What Types of Vape Boxes Do You Produce?
We create custom boxes for cartridges, pods, disposables, starter kits, and multi-pack displays.
Can You Add Windows or Inserts?
Yes. We offer die-cut windows and custom paperboard or foam inserts to secure products and improve presentation.
Are Your Vape Boxes Recyclable?
Yes. Our paperboard boxes are fully recyclable, and sustainable material options are available.
What Is the Minimum Order Quantity?
Most vape boxes start at 500 units, depending on size, structure, and finish.
How Long Does Production Take?
Typical production is 2–4 weeks after artwork approval, with expedited options available based on current capacity.
Start Your Custom Vape Box Project
Tell us about your vape product and compliance needs, and we’ll guide you to the ideal structure, finish, and design.
Partner With Folding Carton Specialists
At The Box Co-op, we focus solely on paperboard folding cartons delivering packaging that protects your products, enhances your brand, and meets industry standards.